CUSTOM AUTOMATION SOLUTIONS

Automation Engineered Around Your Production.

From product handling and positioning to printing, curing, inspection and final unloading, KLK develops customized automation systems around your product geometry, production requirements and process workflow.

KLK AUTOMATION SYSTEM SYSTEM READY
01 / INPUT Automatic Feeding Product feeding & transfer
02 / ALIGN Vision & Servo Detection & positioning
03 / PROCESS Printing Automated decoration
04 / CURE UV / IR Integrated curing
05 / CHECK Inspection Vision quality control
06 / OUTPUT Unloading Automated product output
PRODUCTION CHALLENGES

Turning Production Challenges Into Automation.

Every production line has different requirements. KLK develops automation around the actual process instead of forcing your production into a standard machine configuration.

01

Manual Handling

Reduce dependence on manual loading, positioning and unloading.

02

Inconsistent Positioning

Improve positioning repeatability with servo systems and automated alignment.

03

Multiple Process Steps

Connect feeding, treatment, printing, curing and inspection into one workflow.

04

Complex Product Geometry

Develop product-specific handling and fixtures for curved and irregular surfaces.

05

Growing Production Demand

Build synchronized automation around production volume and cycle requirements.

06

Process Integration

Combine multiple production functions into a coordinated automated system.

AUTOMATION CAPABILITIES

Built Around Your Process.

KLK combines mechanical engineering, motion control, vision, printing and process technology to develop application-specific automation solutions.

01 / HANDLING
01

Automatic Feeding & Handling

Automated feeding, transfer, loading and unloading systems designed for different product shapes and production volumes.

Feeding Transfer Loading Unloading
02 / MOTION
02

Servo Motion & Positioning

Multi-axis servo systems provide synchronized movement and repeatable positioning for demanding automation applications.

Servo Motion Multi-Axis Positioning
03 / VISION
03

Vision Inspection & Alignment

CCD vision systems can be integrated for product detection, alignment, positioning and quality inspection.

CCD Vision Alignment Inspection
04 / TREATMENT
04

Surface Treatment

Integrate flame treatment, plasma or other surface preparation processes before printing and decorating.

Flame Plasma Surface Prep
05 / PRINT
05

Printing & Curing Integration

Connect printing systems with UV, LED UV, IR or other curing processes to create continuous production workflows.

Screen Printing UV LED UV
06 / CONTROL
06

PLC & Production Control

Centralized PLC and touchscreen control for machine coordination, recipe management and production monitoring.

PLC HMI Recipe
SOLUTION ARCHITECTURE

One Production Process. One Integrated Solution.

KLK can combine multiple automation functions into a coordinated production system depending on your product, process and production targets.

01

Feeding

Automatic product input and transfer.

02

Orientation

Product orientation and handling.

03

Vision

Detection and visual alignment.

04

Servo Position

Accurate synchronized motion.

05

Surface Treatment

Flame, plasma or preparation.

06

Printing

Automated product decoration.

07

Cure & Inspect

Curing, inspection and output.

APPLICATION SCENARIOS

Automation Built for Different Products.

Product geometry, material, decoration requirements and production volume all influence the automation architecture. KLK develops application-specific solutions around these variables.

01 / COSMETICS

Cosmetics & Personal Care

Bottle feeding, orientation, flame treatment, multi-color printing and UV curing.

02 / ELECTRONICS

Electronics

Housing handling, vision positioning, precision printing and inspection.

03 / INDUSTRIAL

Automotive & Industrial

Complex surfaces, servo handling, surface preparation, printing and inspection.

04 / PACKAGING

Packaging & Containers

Bottle feeding, unscrambling, positioning, multi-color decoration and high-volume production.

ENGINEERING PROCESS

From Concept to Production.

A structured engineering process helps ensure that the final automation system matches the actual production requirements.

01

Requirement Analysis

Product, material, process, output and automation requirements.

02

Process Development

Define feeding, positioning, printing, curing and inspection workflow.

03

Engineering Design

Mechanical structure, fixtures, servo, PLC and electrical design.

04

Testing

Validate key functions and production processes before final delivery.

05

FAT & Validation

Factory acceptance testing against agreed production requirements.

06

Installation & Support

Commissioning guidance and remote technical support.

FEATURED SOLUTIONS

Automation Configured for the Application.

A customized system can combine different machines, processes and control technologies into one coordinated production workflow.

Automation Solution Image
SOLUTION 01 / BOTTLE DECORATION

Automated Multi-Color Bottle Printing Line

An integrated production workflow for PET, HDPE and PP containers, combining automatic feeding, positioning, surface treatment, multi-color printing, UV curing and unloading.

Automatic Feeding Servo Positioning Flame Treatment 3-Color Printing UV Curing Unloading
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SOLUTION 02 / PRECISION PRINTING

Vision-Based Precision Printing System

Vision detection and servo positioning can be integrated into a printing workflow where product orientation and repeatable positioning are critical.

Product Feeding CCD Detection Servo Positioning Printing Inspection
Discuss Similar Application →
Vision Automation Image
Decorating Line Image
SOLUTION 03 / CURVED SURFACE

Customized Curved-Surface Decorating Line

Product-specific handling and positioning systems designed for curved and irregular products requiring controlled decoration processes.

Feeding Orientation Surface Treatment Screen Printing UV Curing Inspection
Discuss Similar Application →
TECHNOLOGY & CONTROL

The Technology Behind the Automation.

Automation performance depends on the coordination of mechanical systems, motion control, vision, printing processes and production logic.

Explore Technology →
01 / CONTROL

PLC Control

Centralized control logic for coordinated machine operation.

02 / MOTION

Servo Motion

Accurate synchronized movement and positioning.

03 / VISION

CCD Vision

Detection, alignment and quality inspection.

04 / INTERFACE

HMI

Touchscreen operation and recipe management.

05 / CURING

UV / LED UV

Integrated curing options for different printing processes.

06 / SUPPORT

Remote Support

Remote technical assistance for troubleshooting.

WHY KLK

Engineering Beyond the Standard Machine.

KLK combines printing machinery and automation engineering to develop systems around the actual production application.

01

Application-Focused Engineering

Automation is developed around the product, process and production requirements.

02

Mechanical + Electrical Integration

Mechanical structures, servo motion, PLC control, vision and printing are developed as one system.

03

Flexible Customization

From individual automated processes to complete production lines.

04

Factory-Based Manufacturing

Engineering, assembly, testing and commissioning are managed within KLK.

05

FAT Before Shipment

Machines can be tested and validated against agreed production requirements.

06

Long-Term Technical Support

Remote technical assistance helps customers maintain production and troubleshoot issues.

START YOUR PROJECT

Have a Product That Needs Automation?

Tell us about your product, production process and automation requirements. Our engineering team can evaluate the application and discuss a suitable automation concept.